SRAM Structure with FinFETs Having Multiple Fins

ABSTRACT

A static random access memory (SRAM) cell includes a straight fin and a bended fin physically disconnected from the straight fin. The bended fin has a first portion and a second portion parallel to the straight fin. The distance between the first portion of the bended fin and the straight fin is smaller than the distance between the second portion of the bended fin and the straight fin. The SRAM cell includes a pull-down transistor including a portion of a first gate strip, which forms a first and a second sub pull-down transistor with the straight fin and the first portion of the bended fin, respectively. The SRAM cell further includes a pass-gate transistor including a portion of a second gate strip, which forms a first sub pass-gate transistor with the straight fin. The pull-down transistor includes more fins than the pass-gate transistor.

This application claims the benefit of U.S. Provisional Application No. 61/267,341 filed on Dec. 7, 2009, entitled “SRAM Structure with FinFETs Having Multiple Fins,” which application is hereby incorporated herein by reference.

TECHNICAL FIELD

This disclosure relates generally to integrated circuit devices, and more particularly to memory cells, and even more particularly to layout design and manufacturing methods of static random access memory (SRAM) cells comprising FinFETs.

BACKGROUND

Fin field-effect transistors (FinFETs) are widely used in integrated circuits for their increased gate widths over planar transistors. A major advantageous feature of the FinFETs is that they use small chip areas. To maximize this benefit, when used in high-density devices, for example, static random access memory (SRAM) arrays, the FinFETs were often designed as single-fin FinFETs.

The SRAMs with single-fin FinFETs, however, often suffer from low cell ratio problems such as low beta ratios. The beta ratios are the ratios of the drive currents of pull-down transistors to the drive currents of the respective pass-gate transistors. The beta ratios are important for the cell stability. Generally, the beta ratios are preferably greater than 1. In the formation of high-density SRAM arrays, however, this requirement results in process difficulties. For example, it is difficult to meet this requirement while at the same time keep the cell size small.

SUMMARY

In accordance with one aspect, a static random access memory (SRAM) cell includes a straight fin and a bended fin physically disconnected from the straight fin. The bended fin has a first portion and a second portion parallel to the straight fin. The distance between the first portion of the bended fin and the straight fin is smaller than the distance between the second portion of the bended fin and the straight fin. The SRAM cell includes a pull-down transistor including a portion of a first gate strip, which forms a first and a second sub pull-down transistor with the straight fin and the first portion of the bended fin, respectively. The SRAM cell further includes a pass-gate transistor including a portion of a second gate strip, which forms a first sub pass-gate transistor with the straight fin. The pull-down transistor includes more fins than the pass-gate transistor.

Other embodiments are also disclosed.

BRIEF DESCRIPTION OF THE DRAWINGS

For a more complete understanding of the embodiments, and the advantages thereof, reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:

FIG. 1 illustrates a circuit diagram of a static random access memory cell (SRAM cell), wherein pull-down transistors of the SRAM cell are multi-fin FinFETs;

FIG. 2 illustrates a layout of the SRAM cell shown in FIG. 1 in accordance with an embodiment;

FIGS. 3A and 3B are cross-sectional views of the SRAM cell shown in FIG. 2; and

FIGS. 4 through 7 are layouts of the SRAM cell in accordance with alternative embodiments.

DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS

The making and using of the embodiments of the disclosure are discussed in detail below. It should be appreciated, however, that the embodiments provide many applicable inventive concepts that can be embodied in a wide variety of specific contexts. The specific embodiments discussed are merely illustrative of specific ways to make and use the embodiments, and do not limit the scope of the disclosure.

A novel static random access memory (SRAM) comprising multi-fin Fin field-effect transistors (FinFETs) and the corresponding layouts are presented. The variations of the embodiment are then discussed. Throughout the various views and illustrative embodiments, like reference numbers are used to designate like elements.

FIG. 1 illustrates a circuit diagram of an SRAM cell in accordance with an embodiment. The SRAM cell includes pass-gate transistors PG1 and PG2, pull-up transistors PU1 and PU2, and pull-down transistors PD1 and PD2. The gates of pass-gate transistors PG1 and PG2 are controlled by word-line WL that determines whether the current SRAM cell is selected or not. A latch formed of pull-up transistors PU1 and PU2 and pull-down transistors PD1 and PD2 stores a bit. The stored bit can be written into or read from the SRAM cell through bit lines BL and BLB. The SRAM cell is powered through a positive power supply node VCC, and power supply node VSS, which may be an electrical ground.

Pull-down transistors PD1 and PD2 may be multi-fin FinFETs, with each being formed of more than one semiconductor fin. Pass-gate transistors PG1 and PG2 and pull-up transistors PU1 and PU2, on the other hand, may be single-fin FinFETs or multi-fin FinFETs. Accordingly, by adjusting the numbers of fins in pull-down transistors PD1 and PD2 and pass-gate transistors PG1 and PG2, the beta ratio, which may be expressed as I_PD1/I_PG1 or I_PD2/I_PG2 (with I_PD1, I_PD2, I_PG1, and I_PG2 being drive current of transistors PD1, PD2, PG1, and PG2, respectively), may be adjusted to desirable values, for example, greater than 1. The alpha ratios, which may be I_PUVI_PG1 or I_PU2/I_PG2 (with I_PU1 and I_PU2 being drive current of transistors PU1 and PU2, respectively), may also be adjusted to desirable values.

FIG. 2 illustrates a layout of the SRAM cell as shown in FIG. 1 in accordance with an embodiment, with the transistors in the SRAM cell being marked. The boundaries of unit cells are also marked. The illustrated portion includes four identical SRAM cells forming a 2×2 array. In an embodiment, the fins such as Fin1 and Fin2 in the SRAM cell have the same width, although they may also have different widths. In the following discussion, only a first port of the SRAM cell including transistors PG1, PD1, and PU1 is discussed in detail, and the complementary second port including transistors PG2, PD2, and PU2 may have essentially the same characteristics as the respective transistors in the first port. The details of the second port are hence not repeated. In FIG. 2 and FIGS. 4 through 7, various components such as VCC-contact, VSS-contact, butted-contact, BL-contact and BLB-contact are also illustrated, which are contacts whose functions may be found through their names. Throughout the description, a contact is also referred to as a contact plug.

Pull-down transistor PD1 (including and denoted as PD-11 and PD-12) includes two fins, Fin1 and Fin2 that are physically separated from each other. Accordingly, pull-down transistor PD1 is a double-fin transistor comprising two sub transistors PD-11 and PD-12, with sub transistor PD-11 being formed of fin Fin1 and gate strip (which may be a polysilicon strip or metal compound strip) G1, and sub transistor PD-12 being formed of fin Fin2 and gate strip G1.

Pass-gate transistor PG1 includes only one fin, which is Fin1. Accordingly, pass-gate transistor PG1 is a single-fin transistor formed of fin Fin1 and gate strip G2. It is observed that gate strip G2 also extends over fin Fin2. However, the source/drain region Dummy1-SD of the transistor (referred to as dummy transistor Dummy1 hereinafter) formed of fin Fin2 and gate strip G2 is electrically disconnected from the bit line contact BL-contact, and hence transistor Dummy1 is a dummy transistor that is not turned on and off simultaneously with pass-gate transistor PG1. Accordingly, in the embodiments wherein all fins have the same fin width, the beta ratio may be about 2. Similarly, the second port of the SRAM cell includes dummy transistors Dummy2.

In an embodiment, fin Fin1 is a straight fin, while fin Fin2 is a bended fin comprising three portions Fin2-1, Fin2-2, and Fin2-3. Portion Fin2-1 forms the source, the drain, and the channel region of sub transistor PD-12. Portion Fin2-3 forms the dummy transistor Dummy1 with gate strip G2. Portions Fin2-1 and Fin2-3 are parallel to fin Fin1, while portion Fin2-2 is not parallel to, and may be perpendicular to, straight fin Fin1.

FIGS. 3A and 3B illustrate a cross-sectional view of the structure shown in FIG. 2, wherein the cross-sectional view is obtained from the planes crossing lines 3-3 in FIG. 2, which planes cross the source and drain regions of sub transistors PD-11 and PD-12. Referring to FIG. 3A, fins Fin1 and Fin2 are closely located. In an embodiment, the distance S1 between fins Fin1 and Fin2 is the minimum allowable spacing of the forming technology. For example, in 45 nm technology, distance S1 may be about 60 to about 90 nm. In alternative embodiment, S1 is less than about 60 nm. One skilled in the art will realize, however, that the dimensions recited throughout the description are merely examples, and will change if different formation technologies are used. Fins Fin1 and Fin2 may be formed of a same material as the underlying substrate 20, which may be formed of silicon, silicon germanium, silicon carbon, or the like. Epitaxial layer 22 is formed on fins Fin1 and Fin2 and electrically interconnects the physically separated fins Fin1 and Fin2. The portion of epitaxial layer 22 formed on fin Fin1 is merged with the portion of epitaxial layer 22 on fin Fin2 to form a continuous semiconductor layer 22. Epitaxial layer 22 may have a composition different from that of fins Fin1 and Fin2. Source/drain silicide region 24 may be formed on epitaxial layer 22. A contact, which may be contact VSS-contact or contact PD-D (refer to FIG. 2), is formed on source/drain silicide region 24, and hence is electrically connected to fins Fin1 and Fin2. In an embodiment, contacts VSS-contact and PD-D are horizontally between fins Fin1 and Fin2, although it may also be formed directly over either, or both, of fins Fin1 and Fin2. In this embodiment, contacts VSS-contact and PD-D may have square shapes (FIG. 2) if viewed in a top view.

FIG. 3B illustrates an alternative embodiment, in which either no epitaxial layer 22 (illustrated using dotted lines) is formed on fins Fin1 and Fin2, or epitaxial layer 22 is formed, but the portions of epitaxial layer 22 on fins Fin1 and Fin2 are not merged. Contact VSS-contact extends directly over and connects the sources of sub transistors PD-11 and PD-12. Contact PD-D extends directly over and connects the drains of sub transistors PD-11 and PD-12. In this embodiment, contacts VSS-contact and PD-D may have rectangular shapes (when viewed in top views) with different widths and lengths.

Referring back to FIG. 2, it is observed that the portions of fins Fin1 and Fin2 in the source and drain portions of sub pull-down transistors PD-11 and PD-12 are physically disconnected from each. This is process friendly since joining fins Fin1 and Fin2 will incur severe process difficulty, particularly when 45 nm or under technologies are used. The problem is even severe if distance S1 between the fins Fin1 and Fin2 is small. However, by using the schemes in FIG. 3A or FIG. 3B, fins Fin1 and Fin2 may be electrically interconnected without incurring process difficulty. Further, distance S1 between fins Fin1 and Fin2 may be reduced to the minimum distance allowed by the forming technology. Accordingly, the respective SRAM cell occupies a small chip area.

Fin portion Fin2-3 is spaced apart from fin Fin1 by distance S2, which is greater than distance S1. In an embodiment, distance S2 is greater than about 125 percent, greater than about 150 percent, or even greater than about 180 percent distance S1. Accordingly, contact BL-contact, which is connected to a source/drain region of pass-gate transistor PG1, will not undesirably electrically interconnect the respective source/drain regions of pass-gate transistor PG1 and dummy transistor Dummy1.

FIG. 4 illustrates an alternative layout of the SRAM as shown in FIG. 1. Unless specified otherwise, like reference numerals in FIGS. 4 through 7 represent like components in FIGS. 2 through 3B, and hence may not be repeated herein. The embodiment in FIG. 4 is essentially the same as the embodiment shown in FIG. 3, except fin portion Fin2-3 is disconnected from the fin portion Fin2-3 of the neighboring SRAM cell. As a comparison, in FIG. 2, fin portion Fin2-3 of an SRAM cell extends all the way to a boundary, and forms a single continuous fin with the fin portion Fin2-3 of a neighboring SRAM cell. FIG. 4 also illustrates the pattern of cut gate Cut-gate, which is the pattern in another lithograph mask. The formation of fins includes a step of forming fins and a step for removing an undesired portion, wherein the pattern Cut-gate is used to remove the undesirable portions of the fins. It is observed that with distance S2 being greater than distance S1, it is easy to cut fin Fin2 without causing fin Fin1 to be cut accidentally. As a result of cutting fin Fin2, the end cap Fin-End of fin portion Fin2-3 is spaced apart from all cell boundaries.

FIG. 5 illustrates an alternative layout of the SRAM cell shown in FIG. 1. In this embodiment, straight fin Fin3 is added, and is parallel to straight fin Fin1. The distance S3 between fins Fin1 and Fin3 may be equal to, or greater than, distance S1. Pull-down transistor PD thus may be a triple-fin transistor comprising sub transistors PD-11, PD-12, and PD-13. Contacts VSS-contact and PD-D may be connected to the source and drain regions of sub pull-down transistors PD-11, PD-12, and PD-13 using essentially the same schemes as in FIGS. 3A and 3B, which are through either the epitaxial layer or the large contacts that extend directly over and electrically connect all three fins Fin1, Fin2, and Fin3.

Pass-gate transistor PG1 (denoted as PG-11 and PG-12) is a double-fin transistor comprising sub transistors PG-11 and PG-12. Contacts VSS-contact and PD-D may be connected to the source and drain regions of sub pull-down transistors using PD-11, PD-12, and PD-13 using essentially the same schemes as in FIG. 3A or FIG. 3B. The SRAM cell has a beta ratio equal to about 1.5. Further, pull-up transistor PU1 is a double-fin transistor comprising sub transistors PU-11 and PU-12, which are formed of fins Fin4 and Fin5 and gate strip G1. Contact VCC-contact may be connected to the source regions of pull-up transistors using essentially the same scheme as in FIG. 3A or FIG. 3B. Accordingly, the SRAM cell has an alpha ratio equal to about 1.

FIG. 6 illustrates an alternative layout of the SRAM as shown in FIG. 1. This embodiment is essentially the same as the embodiment shown in FIG. 5, except fin portion Fin2-3 is disconnected from the Fin portion Fin2-3′ of a neighboring SRAM cell. Similarly, cut gate Cut-gate may be used to cut fin Fin2. As a result, the end cap of fin Fin2 is spaced apart from all cell boundaries. Similarly, with distance S2 being greater than distance S1, it is easy to cut fin Fin2 without causing fin Fin1 to be cut undesirably.

FIG. 7 illustrates yet another layout of the SRAM as shown in FIG. 1 in accordance with another embodiment. In this embodiment, fins Fin1, Fin2, and Fin3 are all parallel, and may all be straight. Fins Fin1 and Fin3 have distance S1, which may be the minimum distance allowed by the forming technology. Fins Fin1 and Fin 2 have distance S2 that is greater than distance S1. The exemplary values of distances S1 and S2 (refer to FIG. 3) are discussed in preceding paragraphs, and hence are not repeated herein.

In FIG. 7, with the small distance between fins Fin1 and Fin3, the source regions (and drain regions) of sub transistors PD-11 and PD-13 are interconnected using essentially the same scheme as shown in FIG. 3A or FIG. 3B (for example, through contact VSS-contact1). On the other hand, distance S2 is great enough, and hence the source regions (and drain regions) of sub transistors PD-11 and PD-12 are not connected using the scheme as shown in FIG. 3A or FIG. 3B. Instead, contact VSS-contact2 (which is connected to the source of sub transistor PD-12) is electrically connected to the sources of sub pull-down transistors PD-11 and PD-13 through metal line M1-connect. Metal line M1-connect may be in the bottom metallization layer (commonly known as M1, please refer to FIGS. 3A and 3B) immediately overlying contacts VSS-contact1 and VSS-contact2. The drain side connection of sub pull-down transistors PD-11, PD-12, and PD-13 may be essentially the same as on the source side.

Pass-gate transistor PG1 (including and denoted as PG-11 and PG-12) is a double-fin transistor comprising sub transistor PG-11, which is formed of fin3 and gate strip G2, and sub transistor PG-12, which is formed of fin Fin1 and gate strip G2. It is observed that gate strip G2 also extends over fin Fin2. The source/drain region Dummy1-SD of transistor Dummy1 is electrically disconnected from the bit line contact BL-contact, and hence transistor Dummy1 is also a dummy transistor that is not turned off and off simultaneously with sub pass-gate transistors PG-11 and PG-12. Accordingly, the beta ratio of the SRAM cell shown in FIG. 7 may be about 1.5. Similarly, the alpha ratio is about 1.

In the embodiments, the multiple fins of the pull-down transistors are electrically connected, and physically disconnected. This may be achieved by either bending the fins or forming dummy transistors. The respective layout is process friendly, especially for small-scale integrated circuits, for example, 45 nm or under. The beta ratios of the respective SRAM cells are increased to greater than 1, and hence the cell stability is improved.

Although the embodiments and their advantages have been described in detail, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the embodiments as defined by the appended claims. Moreover, the scope of the present application is not intended to be limited to the particular embodiments of the process, machine, manufacture, and composition of matter, means, methods and steps described in the specification. As one of ordinary skill in the art will readily appreciate from the disclosure, processes, machines, manufacture, compositions of matter, means, methods, or steps, presently existing or later to be developed, that perform substantially the same function or achieve substantially the same result as the corresponding embodiments described herein may be utilized according to the disclosure. Accordingly, the appended claims are intended to include within their scope such processes, machines, manufacture, compositions of matter, means, methods, or steps. In addition, each claim constitutes a separate embodiment, and the combination of various claims and embodiments are within the scope of the disclosure. 

1. An integrated circuit structure comprising: a static random access memory (SRAM) cell comprising: a first straight fin; a bended fin physically disconnected from the first straight fin, wherein the bended fin comprises a first portion and a second portion parallel to the first straight fin, and wherein the first portion of the bended fin and the first straight fin have a first distance, and the second portion of the bended fin and the first straight fin have a second distance greater than the first distance; a third portion of the bended fin not parallel to the first straight fin and interconnecting the first portion and the second portion; a pull-down transistor comprising a portion of a first gate strip, wherein the first gate strip forms a first and a second sub pull-down transistor with the first straight fin and the first portion of the bended fin, respectively; and a pass-gate transistor comprising a portion of a second gate strip, wherein the second gate strip forms a first sub pass-gate transistor with the first straight fin, and wherein a first number of fins in the pull-down transistor is greater than a second number of fins in the pass-gate transistor.
 2. The integrated circuit structure of claim 1, wherein the second distance is greater than about 125 percent the first distance.
 3. The integrated circuit structure of claim 1 further comprising a second straight fin parallel to the first straight fin, wherein the pull-down transistor further comprises a third sub pull-down transistor comprising a first portion of the second straight fin, and wherein the pass-gate transistor further comprises a second sub pass-gate transistor comprising a second portion of the second straight fin.
 4. The integrated circuit structure of claim 1, wherein the first distance is substantially equal to a minimum distance allowed by a forming technology of the integrated circuit, and wherein the integrated circuit structure further comprises: a first epitaxial semiconductor region on a portion of the first straight fin; and a second epitaxial semiconductor region on the first portion of the bended fin and forming a continuous semiconductor region with the first epitaxial semiconductor region.
 5. The integrated circuit structure of claim 4 further comprising a contact plug horizontally between the first straight fin and the bended fin, wherein the contact plug is electrically connected to the first and the second epitaxial semiconductor regions.
 6. The integrated circuit structure of claim 1, wherein the first distance is substantially equal to a minimum distance allowed by a forming technology of the integrated circuit, and wherein the integrated circuit structure further comprises a contact plug extending directly over, and electrically connected to, both the first straight fin and the bended fin.
 7. The integrated circuit structure of claim 1, wherein an end cap of the second portion of the bended fin is spaced apart from all boundaries of the SRAM cell.
 8. The integrated circuit structure of claim 1, wherein the second portion of the bended fin extends to a boundary of the SRAM cell and forms a dummy transistor with the second gate strip, and wherein the second portion of the bended fin forms a continuous semiconductor fin with an additional fin of an additional dummy transistor in an additional SRAM cell.
 9. An integrated circuit structure comprising: a static random access memory (SRAM) cell comprising: a first straight fin; a bended fin with a first portion and a second portion parallel to the first straight fin, wherein the first portion of the bended fin and the first straight fin have a first distance, and the second portion of the bended fin and the first straight fin have a second distance greater than the first distance; a third portion of the bended fin not parallel to the first straight fin and interconnecting the first portion and the second portion; a pull-down transistor comprising a portion of a first gate strip, wherein the first gate strip forms a first and a second sub pull-down transistor with the first straight fin and the first portion of the bended fin, respectively; and a pass-gate transistor comprising a portion of a second gate strip, wherein the second gate strip forms a first sub pass-gate transistor with the first straight fin and a dummy transistor with the second portion of the bended fin.
 10. The integrated circuit structure of claim 9, wherein the bended fin is electrically connected to, and physically disconnected from, the first straight fin.
 11. The integrated circuit structure of claim 9, wherein the second distance is greater than about 125 percent the first distance.
 12. The integrated circuit structure of claim 9 further comprising a second straight fin, wherein the pull-down transistor further comprises a third sub pull-down transistor comprising a first portion of the second straight fin and an additional portion of the first gate strip, and wherein the pass-gate transistor further comprises a second sub pass-gate transistor comprising a second portion of the second straight fin and an additional portion of the second gate strip.
 13. The integrated circuit structure of claim 9, wherein the first distance is substantially equal to a minimum distance allowed by a forming technology of the integrated circuit, and wherein the integrated circuit structure further comprises: a first epitaxial semiconductor region on a portion of the first straight fin; a second epitaxial semiconductor region on the first portion of the bended fin and forming a continuous semiconductor region with the first epitaxial semiconductor region; and a contact plug electrically connected to the first straight fin and the bended fin through the first and the second epitaxial semiconductor regions.
 14. The integrated circuit structure of claim 9, wherein the first distance is substantially equal to a minimum distance allowed by a forming technology of the integrated circuit, and wherein the integrated circuit structure further comprises a contact plug extending directly over, and electrically connected to, the first straight fin and the first portion of the bended fin.
 15. The integrated circuit structure of claim 9, wherein an end cap of the second portion of the bended fin is spaced apart from all boundaries of the SRAM cell.
 16. The integrated circuit structure of claim 9, wherein the second portion of the bended fin extends to a boundary of the SRAM cell, and forms a continuous semiconductor fin with an additional fin of an additional dummy transistor in an additional SRAM cell.
 17. An integrated circuit structure comprising: a static random access memory (SRAM) cell comprising: a first straight fin; a second straight fin physically disconnected from, and parallel to, the first straight fin; a pull-down transistor comprising a portion of a first gate strip, wherein the first gate strip forms a first and a second sub pull-down transistor with a first portion of the first straight fin and a first portion of the second straight fin, respectively; and a pass-gate transistor comprising a portion of a second gate strip, wherein the second gate strip forms a first sub pass-gate transistor of the pass-gate transistor with a second portion of the first straight fin, and wherein the second gate strip extends directly over, and forms a dummy transistor with, a second portion of the second straight fin.
 18. The integrated circuit structure of claim 17, wherein an end cap of the second straight fin is spaced apart from all boundaries of the SRAM cell.
 19. The integrated circuit structure of claim 17, wherein the second straight fin extends to a boundary of the SRAM cell and forms a continuous semiconductor fin with an additional fin of an additional dummy transistor in an additional SRAM cell.
 20. The integrated circuit structure of claim 17 further comprising a third straight fin physically disconnected from, and parallel to, the first straight fin and the second straight fin, wherein the first straight fin and the third straight fin have a first distance, and the first straight fin and the second straight fin have a second distance greater than the first distance, and wherein the first gate strip further extends directly over the third straight fin to form a third sub pull-down transistor of the pull-down transistor, and the second gate strip further extends directly over the third straight fin to form a second sub pass-gate transistor of the pass-gate transistor. 